OEM 61000136 Hexagon Flange Bolt – Genuine SANY Heavy-Duty Fastener

The genuine SANY parts reference 61000136 is a high-strength Hexagon Flange Bolt specifically designed for bolted connections in SANY heavy trucks, excavators, and wheel loaders. This bolt integrates a wide integrated flange that distributes clamping force evenly and eliminates the need for separate washers. The 61000136 bolt features a precision-formed hex head with an underhead serrated flange that prevents self-loosening under severe vibration. Manufactured from micro-alloyed steel with rolled threads, it provides consistent preload retention and exceptional fatigue resistance. Every 61000136 unit is 100% inspected for thread conformity, tensile strength, and surface coating integrity to meet SANY’s original equipment standards.

Bolt, Hexagon Flange

Болт с шестигранной фланцевой головкой

Perno de Brida Hexagonal

Design Philosophy of Hexagon Flange Bolt 61000136

The Hexagon Flange Bolt 61000136 is not a standard hex bolt with a separate washer. It features an integrally forged flange under the head that provides a larger bearing surface than a standard hex head. This geometry reduces bearing pressure on the clamped material, eliminates the risk of washer loss during assembly, and simplifies inventory management for maintenance teams. The flange also includes a circular serration pattern that grips the mating surface, generating a prevailing torque that resists loosening caused by cyclic loading or transverse vibration.

The material selected for 61000136 is a boron-alloyed steel (10B22 equivalent) that offers excellent hardenability and toughness. After cold heading to form the flange and hexagon, the bolts are austempered to achieve a property class of 10.9 according to ISO 898-1. This provides a minimum tensile strength of 1040 MPa and a yield strength of 940 MPa. The threads are produced by rolling after heat treatment, which work-hardens the thread flanks and introduces beneficial compressive residual stresses. Finite element analysis confirms that the flange geometry reduces stress concentration at the head-shank fillet by 30% compared to a standard hex cap screw.

Surface protection is provided by a zinc flake coating (Geomet 500 or equivalent) with an integrated topcoat. This system achieves more than 1000 hours of corrosion resistance in neutral salt spray testing per ASTM B117, far exceeding conventional zinc electroplating. Importantly, the coating is free of hexavalent chromium and eliminates hydrogen embrittlement risk. The friction coefficient of the coated bolt is tightly controlled between 0.12 and 0.16 when assembled with standard industrial lubricants, ensuring repeatable torque-tension relationships. These features make 61000136 ideal for chassis, suspension, and powertrain applications where reliability is critical.

Machine Compatibility & Critical Applications

The flange bolt 61000136 is specified across numerous SANY equipment lines: heavy-duty dump trucks (SRT55, SRT95, SRT115), wheel loaders (SW405, SW435, SW465), crawler excavators (SY215, SY335, SY395, SY500), and motor graders (SMG200). Typical installation points include crossmember attachments, engine mounting brackets, transmission supports, axle housing clamps, and steering linkage connections. The flange design is especially advantageous in joints with oversized clearance holes or thin-walled components where a standard washer might deform.

Field data shows that using genuine 61000136 hexagon flange bolts reduces the frequency of retorquing during scheduled maintenance by nearly 50% compared to standard hex bolts combined with lock washers. For safety-critical locations such as brake caliper mounts and wheel hubs, SANY mandates exclusive use of OEM 61000136 bolts to maintain certification and warranty. Aftermarket generic flange bolts often lack the precise flange flatness and serration profile, leading to premature loosening and potential joint failure.

Technical Specifications – Hexagon Flange Bolt 61000136

Correct Installation of Hexagon Flange Bolt 61000136

Achieving proper clamp load with 61000136 begins with cleaning the mating surfaces and the bolt threads. Remove any old thread locker or debris using a wire brush. For optimal performance, apply a thin film of medium-strength thread locker (Loctite 243) to the first three threads, and lightly oil the flange underside to achieve a stable friction coefficient. Tighten using a calibrated torque wrench and a 6-point socket to avoid damaging the hex corners. The flange integrates a built-in washer, so no external washer should be used.

The recommended tightening procedure for a flange bolt pattern: apply an initial torque of 140 N·m, then increase to 210 N·m, and finally torque to the final specification of 280 N·m. For assemblies with more than four bolts, use a crossing (star) pattern. After the first 100 operating hours, re-torque all 61000136 flange bolts to the final value. Over-tightening risks thread stripping; under-tightening leads to joint relaxation and premature loosening. Never reuse a flange bolt that shows any evidence of thread damage, flange distortion, or corrosion pitting – only brand new genuine 61000136 bolts guarantee original clamp load characteristics.

Quality Assurance and Full Traceability

Every batch of flange bolt 61000136 is produced in an ISO 9001:2015 and IATF 16949 certified facility. The production process includes raw material spectrographic analysis, in-process hardness testing (Rockwell HRC), torque-tension correlation tests on a Skidmore-Wilhelm tension calibrator, and 100% thread profile inspection using optical sorting cameras. A sample from each lot undergoes wedge load testing, case depth measurement, and salt spray corrosion testing to validate coating performance. In addition, a specialized prevailing torque test measures the locking ability of the serrated flange: even after five reuses (though not recommended), the bolt retains at least 50% of its original prevailing torque.

Traceability is ensured by laser marking the bolt head with the SANY logo, property class (10.9), and a batch code that links to the heat treat certificate and the raw material mill test report. This traceability system allows SANY to perform root cause analysis in the unlikely event of a field failure and supports customers with full documentation. All genuine 61000136 bolts come with a Certificate of Conformance stating that they meet or exceed SANY OEM specifications.

Proven Field Durability – Why Genuine SANY Flange Bolts Last Longer

A two-year fleet study involving 45 SANY dump trucks operating in aggregate quarries compared genuine 61000136 hexagon flange bolts against generic flange bolts. The genuine bolts showed zero failures and maintained consistent torque retention throughout the study period (up to 8,000 operating hours). In contrast, generic bolts experienced 12% breakage or loosening failures, mainly due to insufficient flange hardness, incorrect serration geometry, and poor thread rolling. The integrated flange design proved especially effective in reducing bearing surface embedment, which is a leading cause of torque loss in bolted joints under dynamic loads.

For heavy equipment owners, choosing genuine SANY 61000136 bolts translates directly into lower maintenance costs, fewer roadside breakdowns, and longer intervals between retorquing. Every bolt is engineered as part of the complete joint system, including the mating nut and the clamped components. Protect your investment by insisting on authentic SANY parts – they are designed to work together as a system, not just as individual components.