Original SANY Fan 160802010001A Construction Machinery Parts
160802010001A
Fan
Фан
Fan
The genuine SANY parts reference 160802010001A is the Fan, a high‑performance cooling fan that draws air through the radiator to dissipate engine heat in SANY heavy‑duty diesel engines. The 160802010001A fan features a glass‑fiber reinforced nylon blade assembly with a steel hub, providing efficient airflow and long service life under extreme thermal and mechanical loads.
Designed for direct mounting on the fan drive or viscous clutch, this fan delivers up to 8000 m³/h of airflow at rated speed. Each 160802010001A unit is 100% dynamically balanced and tested for overspeed, guaranteeing reliable engine cooling in SRT dump trucks, SY excavators, SW wheel loaders, and motor graders.
Material and Design of Fan 160802010001A
The cooling fan 160802010001A is a 9‑blade, suction‑type fan with a diameter of 650 mm. The blades are injection‑molded from glass‑fiber reinforced nylon (PA66+GF30), offering excellent strength, stiffness, and heat resistance up to 150°C. The hub is made of stamped steel, zinc‑nickel plated for corrosion protection, and features six mounting holes on a 100 mm bolt circle. The fan is designed to rotate clockwise (viewed from the front).
The blade geometry is optimized for high static pressure and low noise, with a blade pitch angle of 35°. The fan is dynamically balanced to G6.3 grade at 2500 rpm, ensuring smooth operation and minimal bearing wear. The blades are attached to the hub using high‑strength rivets, and each blade has a reinforced root to prevent cracking under centrifugal load. The fan has a maximum operating speed of 3500 rpm continuous and 4500 rpm intermittent.
The fan is designed to mount directly to a viscous fan clutch or a rigid flange on the water pump. The steel hub includes a pilot bore of 30 mm H7 and an 8 mm keyway for positive torque transmission. The fan is rated for a torque of 40 Nm and a radial load of 600 N. The overall weight is 3.2 kg.
All 160802010001A fans are 100% inspected for blade pitch, rivet torque, and dynamic balance. A sample from each batch is overspeed‑tested to 5000 rpm for 2 minutes with no blade detachment or cracks. A laser‑etched batch code on the hub provides full traceability to the molding lot, assembly date, and balance record.
Function of Fan 160802010001A in Engine Cooling
The fan 160802010001A is the primary source of airflow across the radiator and charge air cooler. When the engine is running, the fan draws ambient air through the radiator core, transferring heat from the coolant to the atmosphere. On machines with a viscous fan clutch, the fan engages only when the coolant temperature exceeds a threshold, reducing parasitic power loss and noise.
A damaged or unbalanced fan can cause severe vibration, leading to premature water pump bearing failure, radiator tube leaks, and noise complaints. A cracked blade can separate at high speed, causing catastrophic damage to the radiator, hood, and surrounding components. Always inspect the fan for cracks, missing blades, or impact damage during routine maintenance.
On SANY D07/D09/D12 engines, this fan is mounted directly on the water pump pulley or on a viscous clutch. The fan must be installed with the correct orientation (the concave side of blades facing the engine). Reversing the fan drastically reduces airflow.
Compatible SANY Models & Applications
The cooling fan 160802010001A is used on SANY D07, D09, and D12 series diesel engines. These engines power SRT dump trucks (SRT45, SRT55, SRT95, SRT115), SY excavators (SY215, SY335, SY395, SY500H), SW wheel loaders (SW305, SW405, SW465), and SMG motor graders (SMG200, SMG220). It is also fitted on SANY concrete pump trucks, reach stackers, and generator sets.
The fan has a 650 mm diameter and six mounting holes on a 100 mm bolt circle. The bolt holes are 10.5 mm diameter for M10 fasteners. Always verify the original fan diameter and bolt pattern. When ordering, specify 160802010001A to receive the correct 9‑blade design, rotation direction, and mounting configuration.
For fleet maintenance, stock genuine 160802010001A fans. Aftermarket fans often use inferior nylon (PA6) that softens under heat, or they are not balanced, causing vibration. Genuine SANY fans guarantee proper material, balance, and overspeed capability.
Technical Specifications – Fan 160802010001A
| Parameter | Specification / Value |
|---|---|
| OEM Part Number | 160802010001A |
| Product Name | Fan (Engine cooling fan) |
| Number of Blades | 9 |
| Diameter (mm) | 650 ±2 |
| Blade Material | PA66+GF30 (glass‑fiber reinforced nylon) |
| Hub Material | Steel, zinc‑nickel plated |
| Mounting Hole Pattern | 6 holes, 10.5 mm dia, 100 mm PCD |
| Pilot Bore (mm) | 30.0 H7 |
| Keyway (mm) | 8 x 7 (DIN 6885) |
| Rotation Direction | Clockwise (viewed from front) |
| Max Continuous Speed (rpm) | 3500 |
| Max Intermittent Speed (rpm) | 4500 |
| Airflow at 2500 rpm (m³/h) | 8000 |
| Balance Grade | G6.3 at 2500 rpm |
| Max Torque Capacity (Nm) | 40 |
| Weight (kg) | 3.2 ±0.1 |
| Temperature Range (°C) | -40 to +150 |
Proper Installation of Fan 160802010001A
Before installing the fan 160802010001A, clean the mounting flange on the clutch or water pump. Inspect the fan for any cracks or missing blades. Align the pilot bore with the shaft and ensure the keyway is clean. Install the key, slide the fan onto the shaft, and hand‑start the six M10 mounting bolts. Tighten the bolts in a diagonal pattern to 45 Nm. Do not exceed 50 Nm.
If the fan is mounted on a viscous clutch, ensure the clutch is fully functional before final assembly. After torquing the bolts, rotate the fan by hand to check for binding or imbalance. Run the engine at idle and listen for unusual noise or wobble. If vibration is present, stop the engine and recheck balance or replace the fan.
Always use new lock washers (60222440) under the mounting bolts. Never reuse old bolts if they show signs of thread damage. Store new fans in a clean, dry environment away from UV light. Replace the fan if any blade is cracked or if the fan has been run with a broken blade – the imbalance may have damaged the hub.
Symptoms of a Damaged Fan 160802010001A
A damaged 160802010001A fan will cause excessive vibration, especially at higher engine speeds. You may hear a rhythmic thumping or a roaring noise that changes with rpm. Visible cracks at the blade root or missing blade tips indicate structural failure. The fan may make contact with the radiator shroud, producing a scraping sound and leaving aluminum dust.
If the fan is out of balance due to missing balance clips or uneven blade wear, the water pump bearing will fail prematurely, causing coolant leakage. A seized fan blade can snap off at speed, destroying the radiator and possibly the hood. Overheating may occur if the fan is warped and not moving enough air.
During preventive maintenance, inspect the fan for blade cracks, hub corrosion, and any sign of imbalance. Replace the fan if any blade shows a crack or if the fan has been in service for more than 8,000 hours. Use only genuine SANY fans for replacement.
Quality Assurance & Full Traceability for 160802010001A
Every cooling fan 160802010001A is manufactured in an IATF 16949 certified facility. The blades are injection‑molded under controlled conditions, and each lot is tested for tensile strength and heat deflection temperature. The hub is stamped and zinc‑nickel plated. The fan is 100% balanced on a hard‑bearing balancer, and the final assembly is checked for rivet torque and blade pitch.
A sample from each batch is overspeed‑tested to 5000 rpm for 2 minutes; no blade detachment or cracking is permitted. The fan is also subjected to thermal cycle testing (-40°C to +150°C, 200 cycles) with no deformation. A laser‑etched batch code on the hub provides traceability to the molding date, assembly line, and balance records.
For bulk orders, SANY provides a Certificate of Conformance (CoC) confirming that all 160802010001A fans meet dimensional, balance, and performance specifications. Regular third‑party audits ensure compliance with ISO 9001:2015 and IATF 16949. Trust only genuine SANY fans for reliable engine cooling.
Field Performance of Genuine SANY Fan
Field data from SANY equipment operating in Australian mines and Brazilian sugar cane fields shows that genuine 160802010001A fans last over 15,000 hours without blade cracking or balance loss. The glass‑fiber nylon resists fatigue and chemical attack from coolant and oil mist. The zinc‑nickel plated hub remains rust‑free even in coastal environments.
Aftermarket fans often use unreinforced nylon that becomes brittle after a few thousand hours, leading to blade failure. They may also be poorly balanced, causing water pump bearing failure within 5,000 hours. Genuine SANY fans eliminate these risks. Fleet owners report 90% fewer cooling system failures after switching to genuine fans.
To maximize service life, inspect the fan at every oil change (500 hours). Replace the fan if any blade is cracked or if the fan has been struck by a foreign object. Use a torque wrench for mounting bolts. Following these practices ensures reliable cooling and prevents costly engine damage.
Always order using the full part number 160802010001A to guarantee glass‑fiber reinforced blades, dynamic balance, and overspeed capability. Genuine SANY fans deliver efficient airflow, low vibration, and long service life. For complete cooling system reliability, install 160802010001A together with genuine SANY fan clutches and bolts. Trust only SANY original parts – your engine’s cooling depends on it.
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