Sany Cooling System

Sany Parts engineering delivers comprehensive thermal management for heavy-duty diesel engines. The Sany Cooling System is a complete integrated cooling assembly for excavators, wheel loaders, mining trucks, and crawler cranes. This system combines a high‑efficiency radiator, expansion tank, cooling fan, oil cooler, heater pipes, degassing hoses, and a full set of clamps, hoops, washers, bolts, and nuts. Every component ensures optimal temperature regulation and engine protection. Upgrade your fleet with a genuine Sany cooling system built for extreme conditions.

Sany Cooling System complete integrated cooling assembly
Sany Cooling System — complete integrated thermal management assembly for heavy machinery
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What is the Sany Cooling System?

The Sany Cooling System is a factory-engineered thermal management solution designed to maintain optimal engine temperatures across Sany heavy machinery, including excavators, wheel loaders, mining trucks, and crawler cranes. The system integrates a high-efficiency radiator (A220201000051) that dissipates heat from engine coolant, supported by an expansion water tank assembly (A229900005225) for coolant recovery and thermal expansion. The cooling fan (A229900007324) draws air through the radiator core, enhancing heat dissipation during high‑load or stationary operation. Ball valve (60022386) and the complete pipe network regulate coolant flow through the engine and heating circuit.

The system incorporates multiple components for complete circulation and thermal regulation. Water pipes warm wind I (10108187), II (10108200), and III (11049791) deliver heated coolant to the cabin heating core. The heater joint (10089491) connects the heating circuit. Coolant circulation is managed through the steel pipe inlet cooling water engine (10345466) and steel pipe outlet cooling water engine (10345459). The engine cooling water adding pipe (A820606030687) provides a convenient fill point. Rubber degassing hose (10107345) removes trapped air from the system, preventing vapor lock and ensuring consistent fluid circulation.

The Sany Cooling System includes a sophisticated network of rubber hoses and structural components. Hose outlet cooling water oil cooler (A820606020404) and straight hoses (10208507, 10208508) provide flexible connections between rigid pipes and the radiator. The bending rubber hose (10177385) navigates around engine components. The oil cooler rod assembly (A810102099102) secures the oil cooler, while the rubber oil cooler mat (A820606010821) provides vibration isolation. The clamp strip compensating tank assembly (10009177) secures the expansion tank. Multiple straps, hoops, and clamps—including ring hose hoop (A229900003312), T-type hoops, and A229900001347—ensure leak‑free connections throughout.

The system is secured using a comprehensive suite of high-strength fasteners. Washers include A210401000017, A210405000007, A210401000001, A210405000011, and A210405000003. Nuts include A210319000001, A210319000012, A210307000012, and A210319000004. Bolts include A210111000197, A210111000120, A210110000048, A210111000090, A210111000091, and A210111000092. Additional securing elements include straps (A820101329381), a steel plate disk (A820101329617), and compensating tank rubber mat (10113558). The fan cover (A229900009206) protects rotating components. The steel pipe water inlet engine bracket (10583244) maintains proper pipe alignment throughout the system.

Originally OEM on Sany SY series excavators, SW loaders, SKT mining trucks, and STC cranes, the Sany Cooling System is available as a complete replacement assembly through the genuine parts network across 120+ countries. The modular design allows independent replacement of any component—from the smallest washer to the full radiator—reducing downtime and offering flexible repair strategies. All 45 component part numbers are factory‑tested for pressure integrity and flow performance, backed by a comprehensive warranty. The advanced design of Sany radiators allows for superior heat dissipation, effectively reducing thermal stress on the engine while delivering consistent cooling power for heavy equipment and mining operations.

Product Parameters of Sany Cooling System

IndexPartsCodePartsName
1A810102099102Rod assy, cooler, oil
210009177Clamp strip assy, compensating tank
310345466Pipe assy, steel, inlet, cooling water, engine
4A210401000017Washer
5A210405000007Washer
6A210401000001Washer
7A210405000011Washer
8A210405000003Washer
960022386Valve, ball
10A210855000003Hoop
11A220201000051Radiator
12A229900003312Hoop, ring, hose
1310089491Joint, heater
1410107345Hose, rubber, degassing
1510108187Water pipe, warm wind, I
1610108200Water pipe, warm wind, II
1711049791Water pipe, warm wind, III
18A820101329381Strap
19A820606030687Pipe, cooling water adding, engine
20A820606010821Mat, rubber, cooler, oil
21A820101329617Disk, steel plate
22A820606020404Hose, outlet, cooling water, cooler, oil
23A210319000001Nut
24A210111000197Bolt
25A210111000120Bolt
26A210319000012Nut
27A210110000048Bolt
28A210307000012Nut
29A210319000004Nut
30A210111000090Bolt
31A210111000091Bolt
32A210111000092Bolt
33A229900002964Hoop, ring, hose
34A229900002966Strap, hose
35A229900001347Hoop – Hose
36A229900009206Cover, fan
3710177385Hose, bend, rubber
3810113558Mat, rubber, compensating tank
3910345459Pipe, steel, outlet, cooling water, engine
4010208507Hose, rubber, outlet, cooling water, rubber, straight
4110345464Joint shaft, fan
4210208508Hose, inlet, cooling water, straight
4310583244Bracket, pipe, steel, water inlet, engine
44A229900005225Expansion water tank assembly
45A229900007324Fan

Why Choose Our Sany Cooling System?

Superior Heat Dissipation for Extreme Conditions: The advanced design of Sany radiators allows for superior heat dissipation, effectively reducing thermal stress on the engine. The integrated radiator and intercooler efficiently cool charged air for improved combustion and lower emissions. The cooling fan (A229900007324) draws air through the core at high flow rates, ensuring optimal engine temperatures even under maximum load in hot climates.
Complete Kit with All Components Included: Unlike aftermarket cooling repairs requiring separate sourcing of radiators, expansion tanks, hoses, clamps, and fasteners, this complete Sany Cooling System includes all 45 part numbers. The expansion water tank assembly (A229900005225) provides coolant recovery. Every hose (degassing, bend, straight, outlet), joint, hoop, strap, and fastener comes pre‑matched for guaranteed fitment, eliminating guesswork and saving shop time.
Advanced Vibration Isolation and Leak-Proof Design: The Sany Cooling System incorporates multiple rubber pad elements (including A820606010821) that absorb shocks and dampen vibrations, protecting internal fins and tubes from damage. All connections use T‑type hoops, ring hose hoops, and straps to seal against leaks. The ball valve (60022386) enables positive flow control. Precision manufacturing ensures consistent cooling power across all equipment types.
Global Warranty and Traceable Genuine Parts: Backed by a 24‑month warranty honored across 120+ countries. All 45 part numbers are available individually through Sany distribution centers. The PartsCode table enables precise reordering. Fleet pricing and consignment stock available. Choose genuine Sany to protect your engine warranty and maximize equipment uptime with a cooling system engineered for durability and minimal maintenance.

What are the Routine Maintenance Considerations for the Sany Cooling System?

Daily Coolant Level Check and Visual Inspection: Before each shift, check the coolant level in the expansion tank assembly (A229900005225) when the engine is cool. The coolant level should be between the Full and Low marks. Inspect all rubber degassing hose (10107345), inlet hose (10208508), outlet hose (10208507), and bending hose (10177385) for cracks, swelling, or leaks. Examine the radiator (A220201000051) core for debris on fins, removing obstructions with compressed air if needed.
Fan Belt Tension and Hose Clamp Torque Check: Every 100 hours, verify the tension and condition of the fan belt on the joint shaft fan (10345464) and fan cover assembly. Inspect all hoops—ring hose hoop (A229900003312), T‑type rings, and A229900002964—for proper seating around hoses. Retorque all clamp strip assembly fasteners to Sany specifications (typically 25‑35 Nm on M6 and 50‑70 Nm on M8). Loose clamps allow air ingress, causing overheating and cavitation.
Radiator Cleaning and Coolant Change: Every 500 hours, clean the front of the radiator and the fan cover with compressed air starting from the inside out. Every 2,000 hours or two years, drain, flush and refill the system using extended‑life coolant. After refilling, run the engine at idle speed for about five minutes, allow the level to drop, then top up both the radiator and expansion tank. The ball valve (60022386) can isolate sections for partial service.
Thermostat Testing and Annual Full Inspection: Annually, remove the thermostat and test its opening temperature in hot water. Inspect the steel pipe inlet (10345466) and outlet (10345459) for internal corrosion. Verify the heater circuit through warm water pipes I, II, III (10108187, 10108200, 11049791) to the heater joint (10089491). Replace the rubber mat (10113558) under the expansion tank if cracked. After any major repair, pressure‑test the system to 1.2 bar and inspect all joints for leaks before returning to service.

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